Online Valve & Pipe Waterjet Cleaner

TMT Online Cleaners are configured to provide intermittently or permanently installed waterjet cleaning units for a range of industrial process valves and pipes whilst remaining online. Designed to handle pressurised process environments, the system is fitted directly to relevant valve and pipe flanges to execute cleaning activities.

Features

• Permanent or intermittent installations
• Waterjet flow of up to 1000L/min at 2000bar
• Manual or Automated Operation
• Ability to clean pressurised voids
• Hydraulic actuation of waterjet lance
• Multiple isolation valves for maximum safety
• Straight or curve lance options
• High temperature rating

Originally designed to clean flash tank vapour headers at alumina refineries, the system is customisable for the cleaning of voids, pipe and valves on a range of sites including lime and cement production plants, power plants and carbon activation production plants.

The units are typically fitted on an angled entry branch pipe flange, the system uses a series of isolation knife valves and shaft seals to allow a hydro-jetting lance to be driven into the pressurised process void to allow the high pressure waterjetting to clean the area. Hydraulic actuation of the lance can be undertaken via manual hydraulic controls or by an automatic controller.

With options for rotating, cone or jet waterjet heads, TMT online cleaners can be configured to target particular areas of the process or clean entire voids. TMT offer models capable of handling waterjet flow of up to 1000L/min at 2000bar (typically 500L/min at 1500bar), the systems provide a powerful and reliable cleaning solution for sites.

With a unique multi-stage seal design, the system can be operated safety in high temperature, harsh environments where high volumes of pressurised steam will be present during the cleaning process.

TMT online cleaners offer the following benefits;
• Ability to regularly clear process voids that reduce production when blocked,
• Online cleaning avoids the need to shutdown production,
• Removal of operators from dangerous manual cleaning processes,
• Options for multiple waterjet head types,
• Robust, long life design,

Typical Specification (for 500L/min @1500bar hydrojet);
• System hydraulic oil pressure: 45Lpm at 210bar
• Hydraulic hose roller: 300mm diameter x 22mm hose
• Lance: 45mm OD x 2000-4000m long
• Mounting Flange: Approx. 300mm dia.
• Maximum process void pressure: 1.3bar
• Maximum process temperature: 125°C
• Design pH range: 2 to 14
• Lance actuation speed: 25m/min
• Safety Features: Emergency relief valve, burst discs, bypass valves

Datasheet

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