ActuJet Tapping Point Cleaner

ActuJet is an automatic tapping point cleaning system for industrial process pipelines. Using an innovative actuating waterjetting head, ActuJet clears the entire length of the tapping point pipe back to bare metal. The system design also blasts away solids from around the entry point to the main process pipeline. With the ability for one centralised pump module to service multiple tapping point actuators, Actujet provides a highly reliable and cost effective solution for plants.

Features

• Automatic system operation,
• Water-only actuation and waterjetting system (avoids air injection),
• High Pressure multi-directional water blasting,
• Multi-stage isolation valves to ensure zero leakage,
• Central controller and pump system can handle multiple tapping points,
• Integrated sensors and PRV’s for maximum safety,

Suitable for use on sites such as alumina refineries, minerals processing plants, chemical plants, energy plants and oil refineries, ActuJet provides a reliable and cost effective clearing system for tapping points and impulse lines.

ActuJet offers a superior solution for clearing lines by utilising a high pressure multi-directional waterjetting system. This unique method clears away scale, grime and deposits within the tapping point or impulse line and cleans internals including isolation valve, sensors and take-off points back to bare metal. Critically, ActuJet blasts away deposits that surround the tapping point entry hole to the main process pipeline which are unable to be cleaned by other systems.

Using an innovative pressure manifold, Actujet utilises the same high pressure water used in the jetting system to power the actuation cylinder motion. This avoids the use of pressurised air in the system to ensure that air cannot be injected into the process pipeline in the event of a seal failure. With a full set of isolation valves, Actujet will also automatically prevent water entering the process pipeline after cleaning is completed.

The jetting system has been optimised to minimise water consumption and only uses approximately 2 to 5L of water per cleaning cycle (depending on the programmed cycle). This ensures that the process solution remains as undiluted as possible. With a programmable controller, operators can optimise the cleaning intervals as required with total control over the actuations intervals.

ActuJet delivers a wide range of benefits to operators and service providers including;
• Autonomous operation,
• Removal of operators from dangerous locations, chemical burns, heat stroke and noise exposure,
• Optimum plant operation due to reliable tapping point and impulse line signals,
• “Back to metal” cleaning waterjet methodology,
• Low power and water consumption,
• Very cost effective to implement on multiple tapping points,

Delivering a wide range of reliability, efficiency, safety, cost and quality benefits, “ActuJet” is a unique and highly beneficial piece of equipment to ensure reliable operations onsite.

1/2″ Tapping Point Equipment Specification;
• Electronic system controller (including battery monitor, alarms),
• High pressure pump: 2.5kW, 2200PSI, 10L/min capacity,
• Power supply: 240 Vac/15A power supply,
• Double acting cylinder: 1 3/8″ dia., 5000psi rated,
• PRV (tapping point void): 50-350psi rating (typ. 150psi set point),
• Check Valves: 6000psi rated,
• Multi-directional waterjet nozzle,
• Auto-close Production solenoid valve (isolation to process pipe),
• Auto close Plant water solenoid valve (before pump),
• Auto close Plant Pressure Sensor solenoid valve (to prevent spikes in plant pressure signal),
• Custom T- joint fitting for solenoid valves,
• E-stop (full system shut down),

Datasheet

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